Scientific Injection Molding
Scientific Molding is a systematic, scientific, data driven method for step by step common cause variable elimination in the injection process and is the cornerstone of ROAs' molding practices. It starts with tool functionality, short shot progression and balance of fill study.

It directs necessary tooling correction, facilitates proper treatment of material, guides machine process for optimal conditions to ensure maximum precision repeatability and conformity across cavitation. It continues through optimal material treatment for flow, fill and freeze to guarantee proper material handling, cycle efficiency, repeatability and reproducibility.

Continuous Process Monitoring
Scientific Injection Molding allows for reduction and elimination of common cause variables, but continuous monitoring is needed for anomaly capture - integrated automation and segregation is needed for handling of these anomalies. All our machines are specified with continuous multi variable real time monitoring and 6 Sigma statistical control. Our automation is fully integrated for separation and control.

6 Sigma Problem Solving
Team members have been trained in 6 sigma problem solving techniques to resolve the most complex of issues. We have a history of resolving issues in transfer tooling long since deemed unresolvable and accepted as part of manufacturing process variable. Recognition, identification and root cause analysis are strengths ROA possess and offer as part of our FAI, Validation and Capability Verification process. 

​Responsibility, Ownership and Accountability are not just the words from which ROA Pacific found its name, but rather the principals and promises of quality, we founded it upon and each are integrated into every day processes and procedures that guarantee our customers satisfaction.

Our operations are registered to ISO 9001:2008 and are continuously regulated and internally challenged and tested to identify opportunities for continuous improvement.

The concept and premise of our quality system starts at the project DFMEA, follows into Design Review, through Tool Build Management, IQ/OQ/PQ, First Article Inspection, Validation, Capability Studies and continuation into Continuous Production Process Monitoring.

Transfer tooling follows the same path commencing at IQ/OQ/PQ and sometimes as needed, returns to design review, adaption change and tool management.

ROAs premise for quality management is first and foremost to reduce / eliminate all controllable variables.

​Workplace Organization for Clean Safe Operation
We believe a systematic layout with lighting, spacing and complete order is the easiest achieved, yet one of the most critical elements of process variable reduction. From material handling, production quality, product segregation to quality supply to customer, our operations do not compromise in these matters and are designed with lean, value stream mapping and world class manufacturing concepts for handling reduction, spacious and streamline product manufacturing and handling. 

ROA Pacific ensures all personnel are fully trained and systematically vested in both its internal handling of quality, customized customer requirements and the equipment, processes and procedures necessary to assure it.

Quality